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South Devon Railway Brake Cylinder |
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This is a GWR Diagram of the braking system and shews the two conditions
of "Brake Off" and "Brake On" - it's been coloured for clarity. The
clever part is that both these conditions are achieved with one continuous
pipe (the "Train Pipe" "A") running the length of the train. At the
start of the journey the Driver "Blows" the brakes off by using a steam powered
ejector to create the vacuum (coloured orange) in the train pipe (A) which
causes the brake cylinder piston (E) to fall to the bottom of the cylinder
(F). The continued evacuation reduces the pressure in the top of the
cylinder until it reaches that of the train pipe and so the piston is in
balance, but the brakes remain off due to gravity.
When the pressure in the Train Pipe (A) rises (coloured red) due to the Driver
applying the brake (or one of the safety features activating) the piston
(E) is forced upwards due to the imbalance in forces acting on it. The
vacuum above the piston is maintained by the one way valve effect of the
rubber piston ring. The rising piston pulls on the brake rigging (G)
and therefore pulls the brake shoes into contact with the wheels generating
a frictional drag on them which converts the momentum of the train into heat
which slows the train down. In order to provide smooth and progressive
braking there is a "Direct Admission Valve" (C), which has a diaphragm in
it which responds to the imbalance in pressures like the brake cylinder piston
and helps to destroy the vacuum locally. The advantage of doing this
is that all vehicles in the train start braking earlier than would happen
otherwise since the all air doesn't have to enter the Train Pipe via the
Driver's brake control.
The release valve (H) is to let air into the cylinder above the piston and
therefore release the brake without the need to create a vacuum in the train
pipe. This is usually done for shunting, but can be used where locomotives
from different regions/companies are used. The GWR favoured a
vacuum capable of lifting 26 inches of mercury whereas the other railways
(and BR diesels) use 21 inches. The main reason behind the difference
is that the greater the pressure difference the more force that is available,
but maintaining the higher vacuum costs steam. The GWR solved this
with a mechanical pump (the spitting you hear when the locomotive is shunted
) whereas the other railway companies used a large ejector to release the
brake and a small one to maintain it; hence costing steam. If a 21
inch locomotive is coupled to a train in place of a 26 inch locomotive it
won't be able to release the brakes and so the vacuum above the pistons needs
to be reduced manually - this is called "Pulling the Strings".
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| Diagram of vacuum brake as used by GWR Locomotives and Rolling Stock |
© South Devon Railway Trust 2002